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overland-controller/docs/SENSOR_NODE_PROTOCOL.md
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# XIAO ESP32-C6 Sensor Node Protocol
The XIAO sensor node reads the BNO086 and MAX-M10S and publishes vehicle telemetry over half-duplex RS485 at 115200 8-N-1, one JSON object per line. It owns no control state. Cargo remains the controller, HTTP server, and `/api/v1` source of truth; JBD/NimBLE behavior is unchanged.
The expansion-board pins are D2 driver enable, D4 TX, and D5 RX. Only physical bus ends should be terminated. Confirm A/B polarity because vendor labels vary.
## Schema version 1
`sensor_status` includes `node_id`, `firmware_version`, `uptime_ms`, and:
- `imu`: rotation data plus linear acceleration, angular velocity, gravity, stability classification, and per-report accuracy/age.
- `gps`: existing navigation data plus HDOP and location/time ages.
`online` only means UART bytes arrived recently. In `gps.nmea`, a rising `sentences_passed` count proves valid NMEA at the configured baud rate. A rising character count with no passed sentences indicates wrong-baud noise or malformed data. A consistently rising failed count indicates corrupt UART data or a baud mismatch.
Consumers must check `valid` or `fix` before displaying measurements and ignore unknown fields. The native breakout coordinate frame is reported initially; installation-specific axis remapping should follow physical calibration.
This link does not replace dashboard-to-Cargo WiFi/HTTP. A future dashboard receiver may display this telemetry without moving relay, BMS, alarm, or configuration authority away from Cargo.
## Level calibration commands
The receiver may send `{"type":"calibrate_level"}` followed by a newline. The node immediately responds with `calibration_response` result `started`, then samples the IMU for five seconds. If pitch or roll moves by more than two degrees, it responds with `vehicle_moved` and retains the previous calibration. On success it saves averaged pitch and roll offsets in NVS and responds with `complete`.
Send `{"type":"clear_level_calibration"}` to erase the saved offsets. Telemetry retains native `imu.pitch_degrees` and `imu.roll_degrees` and adds `imu.level_calibration` containing status, offsets, and calibrated pitch/roll. Level calibration intentionally does not alter yaw.